CONTROL ACCESS · Products, brands and documentation
Dossier checked on 25 October 2026

Doors and gates: testing and the 2027 transition

Some ASO relays already require an external test. Selection must start from documented functions and the installation’s safety chain.

ASO 31-31 and 35-32 manuals establish the testing requirements for these relays. The European Commission explains the standards framework; it is not the source of this ASO-specific requirement.

ASO 31-31 manual · §6.3, p.27ASO 35-32 manual · §8.4, p.31

Three functions to distinguish

Monitoring the sensing circuit
Electrical monitoring of the sensing element, for example with 8.2 kΩ termination, addresses certain circuit faults. It does not by itself prove monitoring of every output and actuator.
External test by the controller
The controller triggers the test, checks the expected output state change and prevents hazardous movement if the test fails. An available but unused test input is insufficient.
Internal monitoring and redundancy
Other references describe internal diagnostics and independent or mutually monitoring switching elements. These functions do not remove commissioning tests or validation of the complete safety function.

What changes on 20 January 2027

The Machinery Regulation (EU) 2023/1230 generally applies from 20 January 2027. Article 52 provides transitional arrangements for products placed on the market under the Directive before that date and for certain certificates until their expiry.

Regulation 2023/1230 · Articles 51, 52 and 54Official corrigendum · 20 January 2027 date

As of 25 October 2026, the Commission reports that a new list of harmonised standards under the Regulation is being prepared. References published under the Directive must not be automatically transferred to the new framework.

European Commission · preparation of the new list

Harmonised standards are a voluntary route to demonstrating compliance: the presumption covers only the requirements actually addressed, with the applicable edition and restrictions. Legal safety requirements remain mandatory.

European Commission · role of harmonised standards

The sources reviewed do not establish a new universal duty to self-test or replace every existing gate on that date. A substantial modification requires a separate assessment under the Regulation.

An ASO selection based on the manuals

ELMON relay 41-322

ELMON relay 41-322 · internal monitoring and redundant output

Single-channel DIN-rail relay for an 8.2 kΩ tactile device, with redundant output and fault diagnostics. Validate its configuration and safety chain for the installation.

View the product page →ASO manual · p. 16
ELMON relay 32-242

ELMON relay 32-242 · two monitored circuits, redundant relays

Two monitored 8.2 kΩ tactile circuits with mutually monitoring safety relays. 24 V AC/DC supply and DIN-rail mounting; outputs are restricted to extra-low voltage.

View the product page →ASO manual · p. 15
ELMON relay 32-312

ELMON relay 32-312 · two monitored circuits in an enclosure

Dual-channel enclosed relay for two 8.2 kΩ tactile circuits. Its manual describes a redundant, mutually monitoring architecture; connection and final protection follow the installation requirements.

View the product page →ASO manual · p. 15
ELMON relay 41-312

ELMON relay 41-312 · single-channel monitoring in an enclosure

For one 8.2 kΩ tactile device, with redundant output and fault diagnostics in a wall-mounted enclosure. Validate the reset functions and complete installation against the manual.

View the product page →ASO manual · p. 1
ELMON relay 42-622

ELMON relay 42-622 · dual-channel monitoring and wide-range supply

Two monitored tactile circuits and redundant safety outputs, for an 85–265 V AC or 24 V AC/DC supply. The manual distinguishes the relay ratings from those of the system with sensors.

View the product page →ASO manual · p. 22

For the 42-622, the manual distinguishes the relay alone, stated as category 3 / PL e, from the described complete system with ASO sensors, stated as category 3 / PL d. The module PL must not be assigned to the entire installation.

ASO 42-622 manual · p. 25

The 39-726 is not included in this highlighted selection: its manual states PL d in §3, page 17, then PL e in the §13 table, page 25. Manufacturer clarification is needed; selecting only the higher value would be misleading.

ASO 39-726 manual · PL discrepancy · p. 17ASO 39-726 technical table · p. 25View the 50 ASO product pages and build the solution →

Existing installations and maintenance

In French workplaces, maintenance and regular inspections remain necessary. The Order of 21 December 1993 provides for visits at least every six months, adapted to use, and after a failure. Periodic inspection does not replace automatic testing of the control safety chain.

French Labour Code · R 4224-12Order of 21 December 1993 · Article 9

EN 12453:2017+A1:2021 and EN 12978:2024 are identified in the documentary research. Their full texts have not been analysed here: no new universal self-test clause is asserted on that basis.

Official list of harmonised references

Downloadable resources

Working documents to support selection, evidence gathering and assessment of the installation.

Manufacturer documents remain in their original language.

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